Company: ODFJELL Terminals
Skills: Electrical Engineering, Instrument & Controls Engineer, Maintenance Engineer
Experience: 3 + Years
Education: Bachelors/3-5 yr Degree
Employment Type: Full Time Salaried Employee
Location: North Charleston, South Carolina, United States
No location/work authorization restrictions found.


ODFJELL JOB DESCRIPTION

COMPANY: OTC

JOB LOCATION: OTC

JOB TITLE: I & E MAINTENANCE ENGINEER - ELECTRICAL/ INSTRUMENTATION

DEPARTMENT: MAINTENANCE DEPARTMENT

REPORTS TO: MAINTENANCE MANAGER

EXEMPT/NON-EXEMPT: Exempt

 

OVERALL RESPONSIBILITIES

 

Provide maintenance support to operations by ensuring availability and reliability of electrical equipment, instruments, and control system. Will also provide support to engineering department for electrical, instrumentation, mechanical, and other areas as needed. Provide expertise to improve reliability of electrical and instrumentation equipment, maintainability of systems and develop processes to increase mean time between failures in order to operate the facility at peak operating efficiency on a 24-hour basis and reduce maintenance expenses.

 

ESSENTIAL FUNCTIONS

Provide leadership in safe implementation of work and perform activities with due diligence for safety.

Work closely with operations to identify issues related to the electrical, instrument, and control system. Resolve operational issues expediently.

Meet with operations daily and identify maintenance issues. Take corrective action.

Plan and prioritize maintenance activities on a daily basis.

Develop and maintain the preventative maintenance program for electrical equipment, instruments, and control system.

Maintain accurate records of testing and inspection/checkout.

Establish the basis to ascertain the reliability of equipment.

Participate in the change management and HAZOP review for upgrade or modification.

Review the modification/upgrade projects for technical compliance with the facility. Ensure all the relevant documents are revised and updated.

Update instrument index and electrical equipment list to incorporate the added equipment.

Supervise and coordinate the construction activities and start up and commissioning of projects.

Identify and select local vendors and contractors.

Implement corporate procedures and processes.

Calibration and testing of instruments and analyzers.

Set up contractors for construction and testing.

Monitor contracts for cost and schedule compliance.

Documentation and record keeping: Responsible for keeping up-to-date piping & instrument diagrams, electrical single line diagrams, instrument index, instrument looped diagrams, control system drawings, and control system narrative.

Develop and manage a spare parts program.

Review and audit departmental procedures and practices of performing periodic inspection of equipment and revise procedures to improve effectiveness of inspection process.

Review all electrical and instrumentation equipment PM and inspection reports completed by maintenance personnel and third party inspectors. Interpret and provide recommendations of planned outages to correct potential failures.

Review project books at the completion of new installation and provide recommendation on new inspection process. Include equipment on appropriate inspection process and schedule.

Participates in weekly departmental planning and scheduling meeting. Provide schedule of "in service" inspection and "out of service" inspection of equipment.

Develop inspection schedule of each piece and type of equipment in the facility and correspond each piece of equipment to an approved inspection procedure and method.

Oversee TE99 integrity program with respect to infrared survey, breaker inspections, Arc Flash Studio, etc.

With respect to electrical/instrumentation devices, develop, implement, and oversee annual Planned Maintenance Turnaround (PMT) program identifying equipment being PM and overhauled; scheduling meetings between all departments prior, during, and after, along with contractors; and delegating responsibility of person in charge of particular equipment outage.

Participate in interdepartmental meetings regarding Process Hazard Analysis (PHA), Management of Change (MOC) process, and Route Cause Analysis (RCA) process.

Participate in internal audits, regulatory audits, customer audits, and certification audits by meeting and reviewing inspection procedures and records with auditor, and correcting any deficiencies noted.

Assist in the development and maintenance of the equipment hierarchy and asset identification of field equipment, instrumentation, spare equipment inventory, critical equipment, and integrity equipment for Computer Maintenance Management System (CMMS) and Risk Based Mechanical Integrity (RBMI) programs and data bases. Confirm equipment assets match P&IDs.

Develop the business blue print concepts with respect to electrical and instrumentation devices for the various types of process flows for periodic maintenance, corrective maintenance, and time based inspections, risk based inspections, preventative maintenance, planning & scheduling, and reports for a Computer Maintenance Management System (CMMS).

Oversee the activities and work with the I/E Maintenance Planner in the planning of corrective maintenance activities.

Assist the Maintenance Supervisor when needed for related issues as needed.

Ensure Piping & Instrument Drawings (P&ID) are updated on an annual basis.

Cooperate with and support colleagues. Compliance with company policies, including the Code of Conduct, is mandatory.

 

OTHER FUNCTIONS

  1. Recognition of the need for continued learning and continued improvement to produce quality, safe and efficient performance of maintenance personnel.
  2. Perform other job related duties as assigned.
  3. ABSENCE: In case of absence, the employee's superior may assume and/or assign responsibility for this position's duties.

 

MINIMUM QUALIFICATIONS

  • BS degree in Instrument/Electrical Engineering is preferred
  • At least three (3) years' experience as a practicing engineer or related technical experience
  • Experience in reliability practices, mechanical integrity and predictive/ preventative maintenance preferred
  • Ability to read and understand blueprints, schematics, drawings and charts required
  • Knowledge of DCS based control system and/or PLC with HMI based control system preferred
  • Boolean logic experience preferred
  • Hands-on experience installing, setting up, trouble-shooting instruments like Flow meters, Level and pressure transmitters, RTDs, KEP Controller, etc. preferred
  • Hands-on experience with motors, VFD and controls circuit preferred
  • Knowledge of Hazard Area Classifications required

 

PHYSICAL/MENTAL REQUIREMENTS

Occasionally: Climb stairs to top of tanks, crawling, climbing, reaching overhead, crouching, kneeling, balancing, pushing or pulling, grasping, repetitive use of legs, lifting or carrying 10-25 pounds.

Frequently: Sitting, standing, walking, walking in or out of turnstile, be able to evacuate in an emergency, bending over, repetitive use of hands/arms, fine manipulation, making decisions, discriminating colors.

Continuously: Eye/hand coordination, talking, hearing, touching, smelling, seeing, keyboard/typing, maintaining stamina during workday, thinking analytically; understanding, assimilating and drawing conclusions from information and data; producing unique or creative solutions to problems; receiving and transmitting information accurately using oral and written communications; concentrating on tasks, remembering details, adjusting to changes, examining/observing details, maintaining attention span during workday; using math/calculations, using English language correctly.

WORKING CONDITIONS

Occasionally: Irregular hours; on call schedule; wear PPE, respirator fit, work in hot/cold temperatures, work outside; work around electrical hazards, sharp objects or tools; exposure to fumes, gases, odors; exposure to dirt, dust, grease, oil, mud; exposure to excessive noise; wear a uniform, work in difficult interpersonal situations, travel domestically.

Frequently: maintain composure and professionalism under emotional stress.

Continuously: work in close proximity/potential exposure to hazardous chemicals, maintain TWIC card, perform multiple tasks at the same time, maintaining high level of energy and productivity through the work day.

 

TOOLS AND EQUIPMENT UTILIZED

 

  • Personal computers and Microsoft Office products. 
  • Instrument calibration equipment and HART communicator
  • Industrial HMI and PLC programs