Company: Shell
Skills: Mechanical Engineering, Maintenance Engineer
Experience: 2 + Years
Education: Bachelors/3-5 yr Degree
Location: Chennai, Tamil Nadu, India

Job Purpose
  • Understand the machinery constructions and maintenance methods such as proactive / preventive / corrective maintenance being followed in operating units and assist them in making changes and improve readiness of maintenance with sufficient time before maintenance activities begin.
  • Create monitoring plans for equipment based on criticality and deploy these plans in exception-based surveillance tools
  • Frontline RE monitoring support grooming rotating machinery 1st Principal monitoring for value
  • Carry out surveillance for various upstream, downstream and integrated gas facilities of Shell using exception-based tools.
  • Support Shell assets in improving reliability through monitoring of facilities and equipment and prevent unscheduled deferments
  • Enable the assigned Shell's Upstream/IG/DS Operating units, and it's on site employees in producing high value information and data for high quality asset maintenance / condition monitoring / performance improvements.
  • Assist onsite condition monitoring / rotating equipment engineers in understanding the data models and help them to improve the availability of the equipment.
  • Analyze technical data, drawings (P&IDs. PEFS, PFD, SLD etc.) documents and processes for Upstream businesses across the globe by working with engineering, maintenance, operations and project teams & partners.
  • Developing remote monitoring models for rotating equipment and enable the data accessible to rotating engineers within shell.
  • Support projects, maintenance & improvements activities performed at the upstream, downstream & intergrated gas operating units.

Principle Accountabilities:
  • Technical data extraction from machine drawings, PEFS, seal gas P&ID, Lube oil P&ID, seal oil P&ID, seal gas P&ID, instrument drawings, vibration & temperature P&ID, alarm/trip matrix, performance curves and data sheet.
  • Developing and deployment of monitoring variables in various remote monitoring and diagnostics tools to enable health and performance monitoring of rotating equipment
  • Quality check and troubleshooting of the remote monitoring models and following up with IT team for redeployment.
  • Engaging with stake holders and Operating units for building/reviewing monitoring plans and their deployment and post that for surveillance
  • May also be involved with diagnostics experts in solving complex maintenance issues or failure/trip analysis of equipment's
  • Recording the improvement activities and issues faced during development and troubleshooting in issues & improvements log.
  • Support other discipline experts in an integrated surveillance approach so as to come up with a complete solution package for prevention of unscheduled deferments through proactive monitoring for the asset

Mandatory Education/Experience:

University Degree in Mechanical engineering and required a minimum 2 yrs. of industrial/field experience in operations and maintenance/engineering/ technical jobs in Oil & Gas/ Petrochemicals with experience in: -
  • Design, maintenance, troubleshooting experience and Knowledge of rotating machines such as centrifugal compressor, gas turbine, steam turbine, centrifugal pump, reciprocating compressor, screw compressor, positive displacement pump, Induced/Forced draught fan, cooler fan and blower.
  • Understanding machine drawings, PEFS, seal gas P&ID, Lube oil P&ID, seal oil P&ID, seal gas P&ID, instrument drawings, vibration & temperature P&ID, alarm/trip matrix, performance curves and data sheet of rotating equipment.
  • Experience and knowledge in rotating machines performance and health monitoring.

Desirables/Added Value :-

Working knowledge/Experience in vibration analysis, thermography, lube oil analysis and other condition monitoring techniques will be preferred.

Experience in erection/commissioning/troubleshooting of heavy rotating equipment's such as gas turbines, pumps, steam turbines, Reciprocating and centrifugal compressors, rotating machine auxiliary systems and it FMEA

Knowledge in PI client tools, S1, MS Excel., is highly desirable.

Effective communication skill and stakeholder management is a necessary skill for the job.

Virtual working experience highly desirable.

Other Skills, Competence and Behavior: Developed engagement and communication skills. Knowledge or higher-level awareness of the context of use of technical data and documentation within technical data processes, Ability to deal effectively with complexity